GFEVF/500 35A-800A 500V High-Speed Fast Semiconductor Fuse

GFEVF/500 high-speed fast semiconductor fuse, 35A-800A current range, 500V rated voltage, aR protection, 50kA breaking capacity, ideal for EV, power semiconductor & energy storage systems.

北美标准GFEVF500-Series.-35-800A-500Vdc (2)

Description

GFEVF/500 High-Speed Fast Semiconductor Fuse: 35A-800A 500V Professional Circuit Protection Solution

Product Overview

The GFEVF/500 high-speed fuse is a professional fast-acting semiconductor protection fuse specially designed for high-power DC and AC circuit scenarios, with a rated voltage of 500V and a wide current range covering 35A to 800A. Adopting advanced aR semiconductor protection technology, this fuse features ultra-fast fusing speed, excellent current-limiting performance, and high breaking capacity, which can quickly cut off fault current in milliseconds to protect sensitive semiconductor components, power modules and high-voltage circuits from damage caused by short circuits and overcurrent faults.
Built with high-strength ceramic shell, high-purity silver melt element and quartz sand filling structure, the GFEVF/500 series fuse has outstanding heat resistance, insulation performance and anti-vibration capability, complying with international IEC, UL and RoHS standards. It is widely used in new energy vehicles, power semiconductor equipment, energy storage systems, industrial power supplies and other fields, becoming a core component for reliable circuit protection in high-power electrical systems.

Core Technical Parameters

Parameter Specification
Model GFEVF/500
Rated Voltage 500V (AC/DC)
Rated Current 35A, 40A, 50A, 63A, 80A, 100A, 125A, 160A, 200A, 250A, 315A, 350A, 400A, 500A, 630A, 800A
Protection Class aR (Semiconductor Partial-Range Protection)
Breaking Capacity Max 50kA @500V
Time Constant ≤2.5±0.5ms
Operating Temperature -40℃ to 85℃
Installation Type Bolt-On Fixed
Compliance Standards IEC 60269-1/60269-4, UL 248, RoHS, REACH

Key Product Features

1. Ultra-Fast Fusing & Superior Current-Limiting Performance

As a fast semiconductor fuse, the GFEVF/500 adopts precision-designed melt elements, with an ultra-short fusing response time, which can quickly disconnect fault current before it reaches the peak value. Its extremely low I²t value minimizes the energy released during fusing, effectively protecting IGBTs, MOSFETs, diodes and other sensitive semiconductor devices, avoiding irreversible damage to core components and reducing equipment maintenance costs.

2. High Breaking Capacity & Safe Operation Guarantee

With a maximum breaking capacity of 50kA under 500V voltage, this fuse can safely and reliably cut off large short-circuit currents without generating electric arcs, explosions or other safety hazards. The high-density ceramic shell and high-temperature resistant filling material ensure stable performance under extreme working conditions such as high temperature, low temperature and strong vibration, and can adapt to harsh industrial and automotive application environments.

3. Wide Current Range & Strong Compatibility

The GFEVF/500 series covers a current range from 35A to 800A, which can meet the circuit protection needs of different power levels of equipment. The standardized bolt-on installation design is compatible with most semiconductor power equipment, new energy vehicle high-voltage boxes, energy storage converters and industrial power supply systems, realizing flexible configuration and convenient replacement for different scenarios.

4. Low Power Loss & Long Service Life

Adopting high-purity silver melt elements and optimized structural design, this high-speed fuse has extremely low contact resistance and power loss during normal operation, effectively reducing heat generation and energy consumption of the circuit. It has excellent anti-aging performance and cycle stability, can withstand frequent current fluctuations, and has a longer service life than ordinary fuses, ensuring long-term stable operation of the equipment.

5. Automotive & Industrial Grade Quality

The GFEVF/500 fuse is manufactured in strict accordance with automotive and industrial grade quality control standards, passing a series of reliability tests such as vibration test, temperature cycle test and overload test. It is non-polluting and complies with RoHS and REACH environmental protection directives, meeting the high requirements of green manufacturing and safe operation in the new energy and industrial fields.

Main Application Scenarios

  1. New Energy Vehicle Power Systems: Protection of vehicle motor controllers, battery management systems (BMS), high-voltage distribution boxes, and on-board chargers;
  2. Power Semiconductor Equipment: Overcurrent protection for IGBT modules, frequency converters, inverters, rectifiers and welding equipment;
  3. Energy Storage Systems: Short-circuit protection for energy storage battery packs, photovoltaic inverters, energy storage converters and UPS power supplies;
  4. Industrial Power Supplies: Circuit protection for high-power industrial power supplies, electroplating power supplies, and communication base station power supplies;
  5. Other Fields: Rail transit electrical systems, marine electrical equipment, and new energy charging piles.

Advantages Over Ordinary Fuses

Compared with conventional low-speed fuses, the GFEVF/500 high-speed semiconductor fuse has obvious technical advantages. Ordinary fuses have a slow fusing speed and cannot protect sensitive semiconductor components, while this product can achieve millisecond-level fusing, with strong current-limiting capability, which is specially designed for semiconductor equipment protection. In addition, it has higher breaking capacity and better environmental adaptability, and can operate stably in high-voltage and high-power scenarios, which is irreplaceable by ordinary fuses.

Installation & Precautions

  1. Install the fuse according to the specified torque to ensure good electrical contact and avoid poor contact caused by loose installation;
  2. Do not install or replace the fuse with load to prevent electric shock or short circuit accidents;
  3. Regularly check the appearance of the fuse for cracks, deformation and other damages, and replace the fuse with the same model and specification in time if it is blown;
  4. It is suitable for use at an altitude below 4500m. For high-altitude applications, the derating use shall be carried out according to the standard requirements.

Conclusion

The GFEVF/500 35A-800A 500V high-speed fast semiconductor fuse is a high-performance, high-reliability circuit protection component tailored for high-power and high-sensitivity electrical systems. With ultra-fast fusing speed, high breaking capacity, wide current range and industrial-grade quality, it provides comprehensive and reliable protection for semiconductor equipment, new energy vehicles, energy storage systems and other fields. It is the preferred choice for engineers and equipment manufacturers to solve high-voltage and high-power circuit overcurrent protection problems.

GFEVF/500 35A-800A 500V High-Speed Fast Semiconductor Fuse

1. Dimensions (mm)

Dimensions

S. Current A±1.5 B±1 C±1 D±1.5 E±0.5 F±0.5 H±1 G±0.5
20R 35-60A 81 20 40 60.5 8.5 15 3 13
26R 70-150A 92 26 44 68.5 8.5 20 3 13
31R 125-250A 92 31 46 72.5 8.5 25 6 12.5
38R 225-450A 110 38 53 81.5 10.5 25 6 20
51R 450-800A 110 51 53 81.5 10.5 40 6 20

2. Description
  • Design For DC Applications
  • Excellent DC Performance
  • Low arc voltage and low energy let-through (I²t)
  • Superior cycling capability
  • Low Watt Losses
Standards / Approvals:
  • Refer To UL248.13 or IEC60269.4
  • Approvals: CE
  • RoHS Compliant
Features & Benefits:
  • Higher voltage rating provides overall system efficiency using smaller, more economical conductors.
  • Up to ten times faster opening under high fault current conditions ensures reliable protection.
  • Can be applied in parallel to realize greater ampacity within sizing guidelines.
  • Excellent resistance to voltaic impingement and environmental temperature tolerance.
  • Superior mechanical vibration and impact resistance.
Fuse Ratings
Rated Current Catalog no. Average @50KA/500Vdc Power Loss W Approvals
Melting A²s Clearing A²s ROHS
20 mm diameter case
35A GFEVF500-35A-20R 49 509 8 *
40A GFEVF500-40A-20R 111 1085 8 *
50A GFEVF500-50A-20R 231 2624 10 *
60A GFEVF500-60A-20R 305 3063 12 *
26 mm diameter case
70A GFEVF500-70A-26R 392 2194 14 *
80A GFEVF500-80A-26R 571 3413 16 *
90A GFEVF500-90A-26R 673 3901 16 *
100A GFEVF500-100A-26R 889 4876 20 *
125A GFEVF500-125A-26R 1764 10051 25 *
150A GFEVF500-150A-26R 2412 12075 28 *
31 mm diameter case
125A GFEVF500-125A-31R 1498 6122 22 *
150A GFEVF500-150A-31R 2099 8045 26 *
175A GFEVF500-175A-31R 2714 10844 34 *
200A GFEVF500-200A-31R 4050 14867 40 *
225A GFEVF500-225A-31R 8650 33098 45 *
250A GFEVF500-250A-31R 9094 51160 52 *
38 mm diameter case
225A GFEVF500-225A-38R 5549 30673 42 *
250A GFEVF500-250A-38R 7862 44372 48 *
275A GFEVF500-275A-38R 9683 55864 54 *
300A GFEVF500-300A-38R 12230 68624 58 *
325A GFEVF500-325A-38R 17098 87916 60 *
350A GFEVF500-350A-38R 16968 100456 65 *
400A GFEVF500-400A-38R 23922 133253 70 *
450A GFEVF500-450A-38R 33000 186976 75 *
51 mm diameter case
450A GFEVF500-450A-51R 25688 134620 70 *
500A GFEVF500-500A-51R 42515 205322 82 *
550A GFEVF500-550A-51R 53540 230695 88 *
600A GFEVF500-600A-51R 68133 263886 110 *
630A GFEVF500-630A-51R 73815 319260 120 *
700A GFEVF500-700A-51R 145880 515450 135 *
800A GFEVF500-800A-51R 161840 565500 150 *