ANL-B100SF51 Mega Bolt-Down Fuse | High Current DC Fuse

ANL-B100SF51 mega bolt-down fuse provides heavy-duty overcurrent protection for automotive, EV, truck, and energy storage systems. 80A–500A, 125V DC, ISO 20934 certified.

Description

ANL-B100SF51 Mega Bolt-Down Fuse | High Current DC Fuse
1. Dimensions (mm)

Fuse Dimensions

2. Specifications

Housing: Out of thermoplastic (UL 94-V0, heat-resistant), Visible melting element

Terminal: Copper alloy, gal. Sn 2 x M8 bolts, Distance 51 mm

Mounting Torque: 12.0 Nm +/- 1Nm

Breaking Capacity: 100V-125Vdc

Complies with: ISO 20934 Special Purpose Fuses

Operating Temperature Range: -40˚C to +125˚C (The maximum allowable temperature is 150°C at the contact point)

3. Time-Current Characteristics
% of Rating Opening Time Min / Max (s)
80A – 250A
Opening Time Min / Max (s)
300A – 500A
75 – / – 14400s
100 14400s – / –
135 120s / 1800s – / –
200 1s / 15s 1s / 15s
350 0.300s / 5s 0.500s / 5s
600 0.100s / 1s 0.100s / 1s
4. Ratings
TYPE Rating Current (A) Typ Voltage drop
ANL-B100080 80A ≤110mV
ANL-B100100 100A ≤110mV
ANL-B100125 125A ≤110mV
ANL-B100150 150A ≤110mV
ANL-B100175 175A ≤110mV
ANL-B100200 200A ≤110mV
ANL-B100225 225A ≤110mV
ANL-B100250 250A ≤80mV
ANL-B100275 275A ≤80mV
ANL-B100300 300A ≤80mV
ANL-B100350 350A ≤80mV
ANL-B100400 400A ≤80mV
ANL-B100450 450A ≤80mV
ANL-B100500 500A ≤80mV

1: Not mentioned in ISO standards

2: Short circuit protector only

3: Maximum pressure drop range according to ISO standards

Mega fuse ANL-B100SF51 Automotive Fuse (Bolt Fuse)

 

MEGA Bolt-on Fuse FAQ

1.What is MEGA Bolt-on Fuse?

MEGA Bolt-on Fuse is a high-current bolt-fixed overcurrent protection component. It is installed by bolt tightening, with rated current ranging from 60A to 650A. Specially designed for high-power and high-current circuits, it has high breaking capacity to ensure the safety of circuit equipment.

2.What scenarios are MEGA Bolt-on Fuses suitable for?

Widely used in high-current DC circuit protection scenarios such as automobile batteries, generators, new energy vehicles, trucks and buses, construction machinery, photovoltaic energy storage systems, industrial high-power power supplies, and ship circuits.

3.What are the core parameters of MEGA Bolt-on Fuse?

Rated current 60A-650A, rated voltage mostly 32VDC/120VDC, breaking capacity 2000A-2500A, operating temperature -40℃~125℃, terminals are tinned/silver-plated copper alloy, shell is high flame retardant material, compliant with RoHS standard.

4.What is the difference between MEGA Bolt-on Fuse and ordinary fuse?

MEGA Bolt-on Fuse is special for high current, installed by bolt fastening, with strong current carrying capacity and high breaking capacity, suitable for high-power circuits; ordinary fuses are mostly small-current and plug-in type, which cannot meet the protection needs of high-current circuits.

5.How to select MEGA Bolt-on Fuse?

Match the rated current of the circuit and select the corresponding specification fuse; 2. Confirm the rated voltage of the circuit and match 32VDC/120VDC; 3. Meet the circuit breaking capacity requirements; 4. Adapt to the corresponding MEGA bolt-on fuse holder to ensure the installation size fits.

6.What are the precautions for installing MEGA Bolt-on Fuse?

Tighten bolts moderately to prevent slipping or loosening; keep wiring terminals clean to avoid poor contact and heating; mixed use of different current and voltage specifications is strictly prohibited; keep the installation environment dry to avoid moisture short circuit.

7.What are the reasons for frequent blowing of MEGA Bolt-on Fuse?

Circuit overload and short circuit fault; equipment power exceeding the standard; small fuse specification selection; poor wiring contact leading to excessive temperature rise; internal component failure of equipment causing abnormal current.

8.How to deal with blown MEGA Bolt-on Fuse?

First check the root causes such as circuit short circuit and equipment failure. After eliminating the faults, replace the MEGA Bolt-on Fuse with the same model, current and voltage. It is forbidden to replace it with a higher current specification to avoid losing protection.

9.What safety certifications does MEGA Bolt-on Fuse have?

Mainstream certifications include UL, RoHS, CE, REACH. Some products adapt to automotive and marine certification standards, meeting the safety access requirements of domestic and foreign automotive, industrial and new energy markets.

10.Does MEGA Bolt-on Fuse support customization?

 

Customization of rated current, rated voltage, terminal specifications and installation holes is supported. Appearance color and logo can be customized, and exclusive certifications can be handled as required to meet the personalized customization needs of different high-current circuits.

The ANL-B100SF51 is a heavy-duty mega bolt-down fuse designed for reliable overcurrent and short-circuit protection in high-current DC circuits. It is widely used in automotive systems, commercial vehicles, electric vehicles, construction machinery, energy storage, inverters, and marine equipment.
Featuring a bolt-mounted design with 51mm pitch and M8 bolt terminals, this fuse ensures stable electrical connection under high current and harsh working conditions. The thermoplastic housing offers excellent heat resistance and flame retardancy, while the visible fuse element allows quick status inspection.
With a current range from 80A to 500A and voltage rating up to 125V DC, the ANL-B100SF51 fuse delivers low voltage drop, high breaking capacity, and stable performance from -40°C to +125°C. It complies with ISO 20934 and RoHS standards, making it suitable for professional automotive and industrial applications.
Key benefits include secure bolt-down installation, high reliability, long service life, and easy replacement. It is an ideal protection component for battery systems, alternators, power distribution units, and heavy-duty wiring applications.